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Flooring Express
Dense hybrid flooring across the training floor of a Moonah fitness studio.
Portfolio Case Study

Moonah Fitness Studio: Hybrid Under Heavy Load

A hybrid floor zoned for cardio, free weights and studio classes, installed over a single weekend.

Project Category
Commercial Fitness
Location
Moonah, TAS
Material Selection
Rigid-Core Hybrid
Installation Time
2 Days

The Challenge & Vision

Three zones with completely different demands: cardio rigs sitting on point loads all day, a free-weight area where things get dropped, and a studio floor that has to be forgiving underfoot. One continuous surface was wanted visually, and the studio could only close for a single weekend.

Hybrid flooring being laid across the open training floor of a gym.
Installation crew working across the gym floor during the weekend closure.

The Solution

A rigid-core hybrid took the cardio and studio zones — high point-load tolerance, no indentation under a treadmill foot after months of use. The free-weight bay was built up with a bonded rubber layer beneath the same plank profile, so the surface reads continuous while the substrate underneath changes. Eight installers, two days, doors open Monday.

Total Area
620m²
Total Area
Closure
1 Weekend
Closure

Built for the Load

  • Rigid Core

    Holds its shape under sustained point loads from cardio equipment.

  • Impact Bay

    A bonded rubber build-up under the free-weight area absorbs dropped plates.

  • Sweat Proof

    Fully waterproof and cleanable to a commercial standard.

Project Details

Client
Moonah Fitness Studio
Location
Moonah, TAS
Total Area
620 sqm
Timeline
2 Days, Weekend Closure
Material
Rigid-Core Hybrid, Commercial

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